Common Sense 2 Controller - Main Module - Wiring Diagram

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Wiring diagram for the main module of the Common Sense 2 Controller

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1. GND S ENS PWR S ENSOR2 S ENSOR1 RTN INDE X RTN REM ST ART RTN COLLISION RTN JOB RE V RTN JOB FWD RTN MOTION 485 GND 485- 485+ 485 GND 485- 485+ GND GND K E Y PWR K E Y T XD - K E Y T XD+ K E Y R XD - K E Y R XD+ AL ARM NO AL ARM C AL ARM NC GND NEUTRAL LINE MOTOR- MOTOR+ G N D C A N L C A N H R T N VA L VE 4 R T N VA L VE 3 R T N VA L VE 2 R T N VA L VE 1 T RANSFORMER 120v Po wer In Motor Ou t Net work M a gn e t R e a d e r s Display CAN Bu s V a l v e O utpu t s A l a r m R e l a y Ou tpu t (Sweep is on this side) Fwd Index Re ade r J o b F w d R e a d e r J o b R e v R e a d e r M oti o n R e a d e r (bare ) (gree n) (black) (black) (red ) (black) (white) T o S e ns a p h o n e etc. (bare ) (gree n) (black) (black) (red ) (black) (white) GND GND PWR RXD - RXD+ T XD - T XD+ MA IN BOARD S o l e n o i d L e a ds (R T N is h ot s o b est p r act ic e i s b l ac k - R T N ) Not e : Do no t a l l ow a n y c i rcu i t to b e co m p l e t e d b e t w e e n th e R TN ou tpu t o f th e th e V a l v e conn ec to r a nd th e 120 v S a f e t y Grou nd ( i nc l ud i ng th e fr a m e o f th e boo m ) Th i s ca us e s c a t a s tr oph ic d a m a g e to th e m a i n c i rcu i t bo a rd on po w e r-up ! AC 120v Powe r I n To moto r leads G r e e n W ir e S a f ety G r o u n ds Gre en Wire Safety G ro und Tied to F rame (D o n ot w ir e a nyt h i n g h e r e ) Not e : Co l or S e qu e nc e of m oto r+ & m oto r- l e a ds i s con t e x t- dr i v e n. Not e : L I NE i s ho t so b e s t p r ac t ic e i s : B l ac k-L I NE Whi t e -NEU TRAL Gr e e n-GND DI S PL A Y BOARD Not e : Co l or S e qu e nc e o f I nput w i r e s do e s no t m a t t e r fo r MOT I ON, JOB FWD, JOB REV , CO LL I S I ON, a nd I NDEX i nput s . R TN i s no t ho t on a n y o f th e s e so ' wh i t e -RTN' i s f i n e Not e : I nd e x , Job F wd , a nd Job r e v e r s e m a gn e t r e a d e r s a r e po i nt e d a t th e r a i l s fr o m und e rn e a th . Th e Mot i on m a gn e t r e a d e r t y p ic a l l y i s po s i t i on e d to r e a d a m a gn e t on th e i d l e r a x l e fr o m 1 /4 "-1 /2 " a w a y . I l l us tr a t i on: Doub l e R a i l Bo o m ( fr o m a bo v e ) CS2 - W i r in g Dia gra m

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